Stop Exhaust Leaks at 950°C: Why Standard Gaskets Fail
Standard exhaust gaskets fail at 750°C. Aohong’s Exhaust Engine Gasket Sheet maintains perfect sealing at extreme temperatures up to 950°C (1742°F) thanks to:
- 5 laser-fused 321SS layers (Upgraded from 304SS)
- Patented nano-ceramic edge treatment
- 0.1mm (±0.003mm) layer consistency
⚠️ The 5-Layer MLS Myth Exposed
Most “multi-layer steel” (MLS) gaskets use deceptive engineering:
- ⛔ 68% of “5-layer” competitors actually use 3 layers with embossed dividers
- ⛔ Recycled steel found in 6/9 “premium” brands
- ✅ Only Aohong delivers true 5-layer integrity
🔬 SEM-Proven Material Superiority
- ✓ 0.05mm graphene graphite interlayers (18% better thermal conductivity)
- ✓ 42 Rockwell C hardness (vs. industry 35-38)
- ✓ 0% material loss after 300hrs @ 28MPa (SAE J2643)
Lab note: That warped jig? From a “leading brand” failing at 820°C. Ours laughed at 950°C.
⚖️ Thermal Expansion Math: Why Competitors Crack
Coefficient mismatches cause 83% of premature failures:
Property | Comp A | Comp B | Aohong |
---|---|---|---|
CTE (×10⁻⁶/°C) | 10.8 | 11.2 | 9.9 |
Recovery @900°C | 78% | 82% | 94% |
Crush Load Failure | 22MPa | 24MPa | 28MPa |
Thermal Cycles to Crack | 1,200 | 1,800 | 5,000+ |
🔝 Performance Highlights
- ▸ Withstands 4X OEM torque specs at 0.5mm thickness
- ▸ Shanghai Diesel 12L test: 0 leaks after 15,000 hours
- ▸ BMW Shenzhen: 41% lower emissions + 19% longer service intervals
🛡️ Nano-Edge Breakthrough (Fig.3)
- ✓ Nano-ZrO₂ ceramic withstands 120m/s exhaust velocity
- ✓ Laser-welded perimeter eliminates cold creep
- ✓ 100% X-ray inspected (vs. 3 voids/sheet in competitors)
❓ Top 3 Engineer Questions
1. “Why ±0.003mm tolerance?”
→ Prevents localized hot spots melting standard gaskets
2. “How’s your graphite different?”
→ Graphene-enhanced matrix conducts heat 18% faster @950°C
3. “Match custom flanges?”
→ Waterjet-cut to ±0.1mm precision – even prototypes
✅ Proven Results for OEMs
- ▸ 73% fewer warranty claims (Volvo Chongqing)
- ▸ Passed Shanghai Diesel’s “torture test” protocol
- ▸ 100% virgin steel with batch traceability
Maintenance Log: “Intern quit after 3 weeks of failure testing – gasket still going.”
P.S. Survived 6,200 thermal cycles in our lab (and outlasted the espresso machine).
Scan the QR Code to start a WhatsApp chat with us.