Beyond Graphite Composite Sheets: Aohong’s Reinforced Thermal Composites Dominate Extreme Applications
As Asia’s only ISO 178-class certified manufacturer, Aohong has spent 8+ years perfecting revolutionary graphite hybrid sheets. Even we underestimated their transformative potential when engineered correctly.
🔬 The Science: Reinforced Graphite Composite Core
Our material combines high-purity graphite with aerospace-grade carbon fibers for unmatched fatigue resistance during thermal cycling. Key differentiators:
- ✓ 600–800 MPa tensile strength (ASTM D3039) – 15% above industry average
- ✓ 200–350 W/m·K in-plane conductivity (fiber-orientation optimized)
- ✓ 0.5–1.2 mm precision thickness tolerance
⚡ Why Industry Leaders Switch: Performance Comparison
vs Monolithic Graphite:
- ▸ 40% better impact resistance
- ▸ 30% higher through-thickness strength
- ▸ Zero delamination after 1,000+ thermal cycles
vs Aluminum Heat Spreaders:
- ▸ 60% weight reduction (critical for EV batteries)
- ▸ 15% better thermal uniformity
- ▸ Eliminates corrosion risk
🚀 Proven Case Studies
Boeing 787 Battery Compartment:
- ▸ Replaced aluminum with 1.5mm thermal composite laminates
- ▸ 40% weight reduction + improved heat dissipation
- ▸ Passed FAA thermal runaway tests
Huawei 5G mmWave Antennas:
- ▸ Solved warping at -40°C to 85°C
- ▸ 25% lower thermal resistance
- ▸ Enabled compact antenna designs
🏭 Aohong’s Proprietary Manufacturing Process
- Precision Fiber Placement
- Automated ±2° alignment
- Controlled Pyrolysis
- 99.97% graphite purity
- Laser Trimming
- Exact dimensions + optional surface treatments
🌐 Industry-Specific Solutions
Electric Vehicles:
- ▸ Battery separators with thermal monitoring
- ▸ <±2°C cell temperature variation
Aerospace:
- ▸ Satellite panels meeting outgassing specs
- ▸ 30% lighter than traditional solutions
High-Power Electronics:
- ▸ IGBT cooling for 500+ thermal cycles
- ▸ RF-shielding formulations
✅ The Aohong Advantage
- ✓ Free thermal simulation with prototypes
- ✓ Full batch traceability
- ✓ 24-month performance guarantee
“We partner beyond transactions – 37 countries trust our engineering expertise for critical thermal management.”
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